Producing, Assembling and Exporting a Bicycle Accessory to USA in Consumer Packaging for Direct Sale in store
Bicycle Accessory Mass Production and Assembly
Client: CONFIDENTIAL
Industry: Bicycle
Region: USA
Process: Production Tooling, Injection Molding, Product Assembly, Packaging
Requirement
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-A Bicycle Accessory manufacturer required a Best Cost Source and turnkey production for its new accessory
-Scope for the manufacturing partner to provide all tooling, production and assembly, ensure part functionality
-Customer packaging sourced locally as required
-Regular shipments to The Netherlands to volume requirements.
Project Details
Part Details
Part Name: Bicycle Handlebar Accessory
Application: Mass Production
Quantity: 20,000 units annually
Manufacturing Details
Processes: Prototype Tooling, Injection Moulding, Assembly, Final Box Packaging
Material: 30% Glass Filled PA66
Delivery Details
Tooling developed within 8 weeks and production started in 12 weeks from project kick-off
Approach
-Production tooling designed and built for all parts followed by injection molding
-Materials defined by customer and alternatives for local production accepted.
-Parts assembled with fixtures to meet the specification
-Quality visual and functional checks done on 100% of the production to ensure the delivery is to requirement as these parts are sold globally
Impact
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-Exporting the final assembled and packed product since 2015
-Supply chain management for on-time delivery as per schedule
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